October 2016: Today the rear hatch decided it wasn't going to open. The door switches and the console switch all stopped working.

I noticed that I could hear the hatch relay clicking but the hatch solenoid didn't activate. After removing the plastic trim to access the solenoid I was able to test a few things and found that all systems up to the solenoid checked OK. So I applied 12 volts directly to the solenoid and it was indeed dead. When I ohm'ed the solenoid it appeared to be an open circuit.

A search of the internet showed that the solenoid had been discontinued and no one had any in stock. A few used ones were available on eBay for around $40 to $70. But solenoids are usually pretty robust devices so unless the windings had burned up I figured it might be repairable.

A search of the CorvetteForum.com site returned a thread describing how to repair the solenoid:

15 cent rear hatch solenoid repair

I followed the instructions and opened up the solenoid casing with a Dremel tool and a small cut-off wheel.

Once the solenoid was opened, I found a solder joint that was nothing more than a blob of solder sitting on top of one wire while the wire underneath wasn't soldered at all. It's amazing to me that the solenoid ever worked.

The solenoid coil looked fine and the plunger moved freely. A quick measurement with my digital multi-meter showed a coil resistance of 1 ohm.

I cleaned up the solenoid coil and housing, repaired the bad solder joint, added an external ground lead to the solenoid coil (as suggested in the CorvetteForum thread) and reattached the plastic end-cap with Epoxy. Now that the design deficiencies have been corrected, I suspect that I may never have to touch this part again.

So in my case, it wasn't a bad internal ground (as described in the CorvetteForum thread) causing the problem, it was a bad solder joint. Regardless, it is now working again!

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